Materials Science

Lever Rule Calculator (Phase Diagrams)

Mass fraction of each phase in a two-phase region of a binary phase diagram, with phase masses and volume fractions.

Tool no.
ECT-X04
Rev
1.0
Updated
Oct 2026
Method
Lever rule
How to use this calculator

At the alloy temperature draw a horizontal tie line across the two-phase region. Enter the alloy composition and the compositions where the tie line meets the phase boundaries on each side, all in the same weight-percent scale.

Formulas

Left phaseWleft = (Cright − C0) / (Cright − Cleft)
Right phaseWright = (C0 − Cleft) / (Cright − Cleft)
Volume fractionVi = (Wi/ρi) / Σ(W/ρ)

Worked example

Cu–Ni alloy, 35 wt% Ni at 1250 °C: liquid 32 wt% Ni, α 43 wt% Ni

  1. WL = (43 − 35)/(43 − 32) = 8/11 = 0.727.
  2. Wα = (35 − 32)/(43 − 32) = 3/11 = 0.273.
  3. They add to 1, as they must.

Frequently asked questions

Why the opposite arm?

The alloy is a balance point: the closer it sits to one phase’s composition, the more of that phase it contains, so each fraction uses the lever arm on the far side.

Does it work on the iron–carbon diagram?

Yes, for any two-phase field, for example α + Fe₃C below the eutectoid with 0.022 and 6.70 wt% C at the ends.